With the development of science and technology, "information digitalization" has increasingly integrated into all aspects of people's lives. The smart chip melamine tableware can obtain the required signals through its own chip and radio frequency technology, so as to obtain the desired data, and then complete the work with the help of the corresponding system. It not only improves work efficiency but also facilitates people's life and work.

Before we introduce the molding process of melamine tableware with smart chip, let’s know more about the machine for making this kind of tableware.

The 200 tons two-color melamine tableware compression machine produced by the Shunhao Factory is suitable for manufacturing melamine tableware with smart chips.

The picture shows the structure diagram of the melamine tableware molding machine.

1. Hydraulic cylinder; 2. Lower mold base; 3. Lower mold; 4. Upper mold; 5. Slide frame; 6. Upper mold base; 7. Drive unit; 8. Protruding part;

• At the bottom of the machine, there is a hydraulic cylinder 1. The top of the piston rod of the hydraulic cylinder 1 is connected with a lower mold base 2. The lower mold base 2 is fixedly provided with a lower mold 3.
• The upper part of the machine is an upper mold base 6. The upper mold base 6 is provided with a linear track arranged in a horizontal direction, and a sliding frame 5 is on the linear track. The sliding frame 5 is fixedly connected with an upper mold base 6. The bottom of the upper mold base 6 is the upper mold 4.
• The heating unit is set in the lower mold base 2 and the upper mold base 6. It is used to heat the upper mold 4 and the lower mold 3 respectively.
• Upper mold 4 includes the first upper mold and the second upper mold. The first upper mold is used for the first press and the second upper mold for the second press. The first upper mold has a protrusion part 8. After the mold is closed, the protrusion 8 forms a chip groove for placing the chip on the semi-finished product of the smart melamine tableware. The protrusion part 8 has an eccentric distance of 0.5-1cm from the center of the upper mold 4.
• The driving unit is used to drive the slide frame 5 to move forward on the linear track after the first pressing is completed so that the second upper mold corresponds to the position of the lower mold to start the second time press.

The molding process of melamine tableware with chips includes the following steps:

1. Preparation of raw material

Weigh the required weight of melamine raw material and divided into raw material No.1 and raw material No.2.

2. Preheating

Preheat raw material No.1 and No.2 and No.1 raw material accounts for 50% to 70% of the total melamine raw material.

3. The first press

Put the preheated raw material in a mold and press through the mold to obtain a semi-finished product of smart melamine tableware. The semi-finished melamine tableware is formed with a chip groove for placing chips.

4. Chip fusion

Place the smart chip flat in the chip groove on the semi-finished melamine tableware, and then add the pre-heated raw material No.2 and place it on the smart chip.

5. The second press

The second press is performed through the mold to obtain the finished product of smart melamine tableware;

6. Demoulding

Use the air gun to blow into the gap between the finished melamine tableware and the mold, thereby separate the smart melamine tableware product from the mold.

7. Polishing

Grind the burs and put the finished melamine tableware with smart chip on the radio frequency read-write device for inspection.

Shunhao Factory is continuously producing the melamine molding machine, preheating machine, and edge grinding machine for melamine tableware, which can greatly improve product quality and output. Tableware manufacturers are welcome to consult and place orders.