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Taiwan Technology R&D designs with famous-brands parts & life-time-running quality

18

years of experience


Quanzhou Shunhao Melamine Moulds Co.,Ltd is a professional manufacturer of tableware molding machines and quality molds for melamine & urea tableware or compression items. *More than 18 years of R&D department designing working experience *Taiwan technology imported machines and experienced after-sales service team *In 2020, Shunhao factory owns 2 sets of Top JD Brand CNC machines in molds factory
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Why Shunhao Can? *R&D department designing work experience more than 18 years, we can design from physical samples (melamine tableware sample / glassware sample / ceramics sample / wooden samples) / pictures / 3D files or any new concept; And we will share the idea how to change the designs, to meet your special request for your market; mechanical engineers team designs machines to meet the market trend: when you need the competitive cost of machines with high performance, new models of machine 300 tons coming for you; when you have the problem to finishing the rough products for polishing, automatic grinding machines coming for you. * 2020, Shunhao factory owns 2 sets of CNC machines JD brand (Top brand quality in China) working in molds factory, to cut the designs based on its drawing files, up to 99% copy. This is the first 2 sets of CNC machines working in the compression molds industry, quality is 100% expected. *Taiwan technology imported for the machines designed originally and the spare parts of famous brands are using, to guarantee its performance precisely, and also easy for machine users to purchase the parts easily. * Experienced after-sales service team who are working and serving more than 100 tableware factories all over the world. We fly to many countries every year, to serve the factories for machines installation / machines maintenance / molds designs discussion by face-meeting or else. If you are a new runner of tableware factories, you can call us! If you have a problem with machine maintenance, you can call us! If you have an idea to change the machines to improve production, you can call us! If you have new molds to development but need suggestions from molds maker, you can call us!

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Introduction of Melamine Tableware Molding Process
Introduction of Melamine Tableware Molding Process

The traditional tableware is ceramics or plastics. Ordinary plastics are easily damaged and polluted and are easily deformed by heat. While thermosetting melamine has many excellent properties: it can be colored easily, and it is not easy to fade or change color; it has good surface gloss with printed patterns, high hardness, acid and alkali corrosion resistance, not easy to damage and scratch; easy to clean, resistant to steaming, can be sterilized at high temperature; low thermal conductivity, good thermal insulation. It’s more and more popular in restaurants and daily life. In recent years, the demand for melamine tableware in and out of China is increasing a lot, and the development prospect is broad. Melamine can also make sanitary ware. The production process of melamine-formaldehyde resin is as follows: Melamine + formaldehyde → reaction + filler → mixing → drying → crushing + mold release agent, dye, hardening catalyst → molding powder For more details about the specific melamine tableware molding steps, we can go ahead to read the following. 1. Weighing Accurately weigh the quantity of raw material required for each product. If the amount of raw material is too much or too little, it will cause more burrs, difficulty in polishing, insufficient molding pressure, and incomplete curing of products. 2. Preheating Put the weighed raw material powder into the feeding container to preheat in the high frequency machine. The preheating time is generally 45-60 seconds, and the temperature of the material rises to 40~50℃. 3. Feeding Put the preheated powder cake into a metal pressing mold (718# steel, chrome plated surface), and control the mold temperature between 150℃ and 180℃, which varies according to different products. P.S. Click for details about How to choose melamine mold steel? 4. Curing Time Pressurize the material by 5~15MPa for 1~15s. In this process, the material starts to flow along with the shape of the pressing mold under a certain temperature and pressure, and the polycondensation reaction occurs and water vapor is generated. 5. Air Exhaust The generated condensation water and volatile gas (formaldehyde) are removed through the slightly opened mold gap. 6. Glazing Spray the melamine glazing powder on the surface of the molded product, then continue to press the mold to 15~20MPa, 30~180s (depending on the product thickness adjustment), finally the product is molded. 7. Cleaning After completing the glazing process, take out the product with suction cup and clean with an air gun, and last naturally cool the product. 8. Polishing &Packaging For polishing, there are two ways: manual polishing and automatic polishing. The speed of automatic edging machine is 300-800 pieces per hour with the advantages of edging quality and saving labor. Just some special products such as cups, spoons, forks have to be polished by manual. The above is a brief explanation of the steps of making melamine tableware. If you have more questions, please r...

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Happy Chinese Dragon Boat Festival!
Happy Chinese Dragon Boat Festival!

Dear Valued Customers, It is kindly informed that our company is scheduled for a 3 days holiday. Holiday Period: June 25th, June26th, June 27th, 2020 We will be back to work on June 28th, 2020 (Sunday). Please feel free to contact us via machine@hongancn.com or +86 15905996312, if you have something urgent to get an answer. You may submit your inquiry through the online inquiry forms for much details about melamine crockery making machines and melamine compression moulds. We will respond to you as soon as possible. Best wishes and happy every day! Shunhao Moulds Co.,Ltd June 23rd, 2020

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