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How to Solve Electric Circuit Problem for Automatic Melamine Crockery Molding Machine?

How to Solve Electric Circuit Problem for Automatic Melamine Crockery Molding Machine?

June 10, 2020

Shunhao Company’s melamine crockery molding machine uses 1-on-1 circuit wiring method, that means the electrical box microcomputer input signal and the output signal has its own name, and also have their own functions and lights, so just check whether the respective signal lights are on when they are triggered, to confirm whether the electrical components are normal or damaged. The following are examples to make it clear.

melamine crockery molding machine


Input signal:

1. Press “MOTOR START”, then No.4 light upper line of PLC should work; If not light, then check whether it is under Manual way or the button is damaged or broken off wire;

2. Take an iron bar before (Rising limited) approaching switch, then No.17 light of PLC should work; If not light, change the approaching switch or check the X17 wire broken off.


Input signal:

PLC output, because of its lower resistance - current, first start the relay and then use relay to start hydraulic valves or electromagnetic contactor.

Note: PLC lower part is LX voltage (relay coil is DC24V), R on the relay board and Y0-Y12 is AC220V. DO NOT connect “COM” with Y0-Y12.


Input signal:

1. Press , the No. 0 light upper line of PLC should work, If not light, then check whether r the thermal relay is tripped or damaged, or the Y0 wire is broken or off

2. Connect the lower end of the PLC with a wire, and , the second relay of the lower left relay board (upper LEI) lights up, and the corresponding oil pressure valve indicator lights up. If no work, please replace the blue relay or check whether the wire is broken or off.



The following is a description of the input and output signals:

X0

MANUAL / AUTO

Y0

MOTOR

X1

CURING /MAUNAL FAST-DOWN SWITCH

Y1

DOWN-VALVE

X2

PATTERN SWITCH

Y2

UP - VALVE

X3

GLAZING SWITCH

Y3

MID-PRESSURE VALVE

X4

MOTOR SWITCH

Y4

HIGH -PRESSURE VALVE

X5

RETURN MOLD SWITCH

Y5

LOW-PRESSURE VALVE

X6

SECOND COLOR SWITCH

Y6

PRESSURING VALVE

X7

MANUAL FAST-UP

Y7

GUIDING RELIEF VALVE

X10

MANUAL FAST-DOWN

X11

MANUAL SLOW-UP

Y10

BACK PRESSURE MAGNETIC VALVE

X12

SLOW-DOWN LIMIT

Y11

PRE-FILL VALVE

X13

DOWN STOP LIMIT

Y12

CURING TIMING

X14

CURING SLOW-UP LIMIT

Y13

MOLDING MOVING

X15

PATTERN SLOW-UP LIMIT

Y14

BACK UP

X16

STAYING LIMIT

Y15

BACK UP

X17

UP-STOP LIMIT / EMERGENCY STOP

Y16

BACK UP

X20

Y17

BACK UP

X21

X22

X23

X24

X25

X26

X27

GLAZING SLOW-UP LIMIT


Tip:Automatic melamine molding machine with PLC system is easier to check and maintenance, WHY?

Because of this Input or Output signal from PLC will tell you which action is not proper from PLC lights showing.

When the case happening, just check the PLC lights or send pictures to us, Shunhao Engineers team could check for your machine accordingly.

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