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machine@hongancn.comMelamine tableware has the advantages of ceramic products, which is also named imitation porcelain tableware. It has the significant advantage of good resistance to break, so it always has a long service life. Therefore, the product design is required to be classic. Melamine products are not only suitable for large quantities of tableware used in collective canteens, restaurants, fast food canteens, etc., but also suitable for customized use for special groups or restaurants. In August, Shunhao’s professional design team is still actively doing some new product design. This time the new design of melamine cups, with classic shapes and smooth lines is coming into our eyes. Welcome tableware manufacturers to contact with us for our new melamine cup moulds designs and any other needs for melamine compression moulds.
The traditional tableware is ceramics or plastics. Ordinary plastics are easily damaged and polluted and are easily deformed by heat. While thermosetting melamine has many excellent properties: it can be colored easily, and it is not easy to fade or change color; it has good surface gloss with printed patterns, high hardness, acid and alkali corrosion resistance, not easy to damage and scratch; easy to clean, resistant to steaming, can be sterilized at high temperature; low thermal conductivity, good thermal insulation. It’s more and more popular in restaurants and daily life. In recent years, the demand for melamine tableware in and out of China is increasing a lot, and the development prospect is broad. Melamine can also make sanitary ware. The production process of melamine-formaldehyde resin is as follows: Melamine + formaldehyde → reaction + filler → mixing → drying → crushing + mold release agent, dye, hardening catalyst → molding powder For more details about the specific melamine tableware molding steps, we can go ahead to read the following. 1. Weighing Accurately weigh the quantity of raw material required for each product. If the amount of raw material is too much or too little, it will cause more burrs, difficulty in polishing, insufficient molding pressure, and incomplete curing of products. 2. Preheating Put the weighed raw material powder into the feeding container to preheat in the high frequency machine. The preheating time is generally 45-60 seconds, and the temperature of the material rises to 40~50℃. 3. Feeding Put the preheated powder cake into a metal pressing mold (718# steel, chrome plated surface), and control the mold temperature between 150℃ and 180℃, which varies according to different products. P.S. Click for details about How to choose melamine mold steel? 4. Curing Time Pressurize the material by 5~15MPa for 1~15s. In this process, the material starts to flow along with the shape of the pressing mold under a certain temperature and pressure, and the polycondensation reaction occurs and water vapor is generated. 5. Air Exhaust The generated condensation water and volatile gas (formaldehyde) are removed through the slightly opened mold gap. 6. Glazing Spray the melamine glazing powder on the surface of the molded product, then continue to press the mold to 15~20MPa, 30~180s (depending on the product thickness adjustment), finally the product is molded. 7. Cleaning After completing the glazing process, take out the product with suction cup and clean with an air gun, and last naturally cool the product. 8. Polishing &Packaging For polishing, there are two ways: manual polishing and automatic polishing. The speed of automatic edging machine is 300-800 pieces per hour with the advantages of edging quality and saving labor. Just some special products such as cups, spoons, forks have to be polished by manual. The above is a brief explanation of the steps of making melamine tableware. If you have more questions, please r...
Dear Valued Customers, It is kindly informed that our company is scheduled for a 3 days holiday. Holiday Period: June 25th, June26th, June 27th, 2020 We will be back to work on June 28th, 2020 (Sunday). Please feel free to contact us via machine@hongancn.com or +86 15905996312, if you have something urgent to get an answer. You may submit your inquiry through the online inquiry forms for much details about melamine crockery making machines and melamine compression moulds. We will respond to you as soon as possible. Best wishes and happy every day! Shunhao Moulds Co.,Ltd June 23rd, 2020
On May.6th, 2020, one melamine tableware manufacturer wanted to purchase a large series of melamine crockery moulds from Shunhao Machines & Moulds. After a few days’ discussion and negotiation with our R&D team, finally the new moulds are made to meet customer’s requirements. Before this time’s melamine tableware dies shipment on June.8th, they have already been tested qualified. Shunhao Factory tries its best to make the special moulds for customers and this will be a new development for tableware manufacturer. If you have any need for melamine tableware making equipment or melamine crockery dies, please directly contact us. Welcome to visit our factory in China. Tel:86-595-22216883 E-mail:machine@hongancn.com Whatsapp/Cell:86-15905996312
In fact, some customers concern more on specific qualities of product rather than the brand. For example, the quality of toilet lid mostly depends on its material. At present, there are five kinds of materials for toilet seats in the domestic market: urea-formaldehyde, PVC, plastic and wood, and acrylic. Let’s know more about them. Urea-formaldehyde toilet seat and cover In production, the UF toilet cover is made by grinding the raw materials into powder and then molding under high pressure and high temperature. The UF toilet seat cover is excellent in abrasion resistance and scratch resistance. Because it is made of powder, the shape of the toilet is as arbitrary as you like. What’s more, it not only has a porcelain texture but also easy to clean. Urea-formaldehyde toilet cover products are mostly high-end products with a reasonable acceptable price. PVC toilet seat and cover PVC quite common in our daily lives, and it is relatively cheap. It’s also a kind of plastic material. Thus PVC toilet seat is also the mostcommon in life for its hardness, durability, and cheapness. Wooden toilet seat and cover Wooden toilet lids are not so common, because wooden products are prone to rot. So the wooden toilet lids are indeed inconvenient to maintain and use. Therefore, wooden toilets have to undergo special processing, and they are quite expensive. Acrylic toilet seat and cover Acrylic is a kind of material specially processed plexiglass. Acrylic has high hardness. Plexiglas is a high-end material with a fashionable appearance and color, which is mostly used in high-end places. This is the introduction of toilet seat cover today. For customers, if they do not know how to check out the quality when purchasing a toilet, they can also judge by the material of the toilet lid. In addition to considering the price, it is also necessary for customers to consider the cleaning and maintenance of toilets made of different materials and make a reasonable choice. For toilet seat lid manufacturers, owning the advanced machines and equipments is a foundation for production. Welcome all UF Toilet Seat Lid Manufacturers to contact us for more details about UF toilet seat cover making machine and UF toilet seat lid moulds. Shunhao will provide professional guidance and technical support.
Dear Valued Customers, It is kindly informed that our company is scheduled for a 5-days holiday. Shunhao Factory and Office will be closed from May.1st,2020 (Friday)-May.5th,2020 (Tuesday) We will be back to work on May 6th, 2020 (Wednesday). If you have any urgent need of machines or molds for melamine tableware, please feel free to contact us via: Mobile: +86 15905996312 Email: machine@hongancn.com Have a pleasant holiday! Best wishes for you! Pray for the world to become normal soon in the coming May! Quanzhou ShunHao Melamine Moulds Co., Ltd April.24th,2020
The toilet is an important part of the bathroom and plays an important role in our lives. While the toilet cover is to protect the toilet seat and make the entire toilet look beautiful, so a good toilet lid is also very important. What made into the popular urea-formaldehyde toilet lids? First of all, let's get to know the raw material. Urea-formaldehyde is a polymer obtained by reacting urea with resinous substances. It’s also known as urea formaldehyde resin. (English abbreviation UF) Urea-formaldehyde resin has low cost, high hardness, oil resistance, mildew resistance, good insulation and temperature resistance. It is one of the earlier developed thermosetting resins. Urea-formaldehyde resins are widely used due to a series of advantages such as fast curing, good operability, and low production cost and rich in raw materials. Therefore, it is more widely used in the production of toilet lids. What’s more, let's take know more about the advantages of urea-formaldehyde toilet lids. It can be summarized into four points: 1. Easy to clean, ordinary cleaning will not cause any damage to the cover; 2. No discoloration or fading; 3. Scratch resistance; 4. Excellent surface gloss, antistatic and dustproof performance. You may interested in: Shunhao Factory is a manufacturer of toilet seat cover molding machine and quality seat lid moulds for 18 years. These experience allow Shunhao to design the new moulds clients need. Welcome all toilet seat cover factories to contact with us for more details. Our website: https://www.melaminmouldingmachine.com
How to Maintain Melamine Molding Machine Properly? ---Tips from Shunhao factory Regular maintenance of equipment is an important factor in controlling costs. Outstanding maintenance helps minimize maintenance and upkeep costs and makes progress in maximizing profits and productivity. Other benefits you will gain from maintaining equipment include: * Maintenance extends equipment life * Maintenance minimizes downtime * Maintenance helps control service intervals and costs In short, proper maintenance of equipment not only ensures that the equipment will always be up and running, but also reduces your operating costs indirectly. Therefore, proper maintenance helps ensure the longevity of tableware machine. Here are a few tips to help you keep your machines in good condition. 1). Inspection before operation: A. Check the hydraulic oil capacity: checking the fuel gauge, to determine whether the oil tank save more than 80% or 70% or less than 70%; B. Check the Emergency Stop switch: check whether the machine is able to stop running when press the emergency stop switch. C. Check the apparatus of Slow-speed mold open: check whether the gap between the upper and lower mold adhesion, whether the force of each pillar of the state average. D. Check all the movable parts: Any movable parts need to be properly lubricated and clean. The main axis has extra lubricating bearings, no required extra lubricated agents. E. Check the cooling water system: To check all the cooling water pipes are not leaking and make sure the enough water to keep the normal running. F. Surveillance of Abnormal sound: such as hydraulic pump, solenoid valves, relay, etc. Abnormal sound, to prevent any damage to the machine. G. Check the accuracy of the micro-switches: in order to determine precise entire automation cycle operation. 2) Every day checking and maintenance: A. Daily operations should be dry cloth to gently wipe the surface of the machine ministries and electrical control box glass. B. Remove trivial and dust from the heating plate. C. Abnormal sound happen during operation should immediately check and solve. D. Clean all around the machine. E. Switch off power and release the press of oil gauge as ZERO. 3). Every week checking and maintenance: A. Check the electric heaters: to check heater ampere pointer whether flexible and normal; check whether broken line or loose wiring, etc. B. Check the oil-leak: to check all the connectors of the hydraulic circuit or pipes whether there is oil leak stain; even if little oil-leak, it should also be noted. C. Check the tightness of screw and nuts: To ensure accuracy of mechanical assembly, preventing from displacement loosening. D. Check the height of the oil gauge of oil tank. 4). Monthly checking and maintenance: A. Clean the grease filter, replace damaged B. Check the basement of the machine is loose or displaced C. Check the levelness machinery D. Check the switch common abnormality of arcing 5).Yearly maintenance: A. Clean the oil...